Preventive Maintenance “PM”
PM DEFINITION
- PM IS A CAREFULLY PLANNED SYSTEMATIC PROGRAM OF INSPECTING, TESTING, ADJUSTING, AND SERVICING.
- IT INVOLVES KEEPING ACCURATE RECORDS, SO PERFORMANCE AND OPERATING COSTS CAN BE EVALUATED
PM PRINCIPLES
- THE PRINCIPLE OF PREVENTION, I.e. THE EARLY CONTROL OF EVENTS, IS BETTER THAN LEAVING THEM TO HAPPEN, AND LOOK AFTER FOR A CURE.
- THE PRINCIPLE OF THE SCIENTIFIC WAY OF PREVENTION. PREVENTION DOES NOT HAPPEN BY ITSELF, IT NEEDS TO BE IMPLEMENTED BY :
a) APPLYING MANUFACTURER RECOMMENDATIONS
b) APPLYING AN ACCURATE RECORDING SYSTEM WHICH SHOULD INCLUDES:
- DATA COLLECTION,
- RECORD KEEPING, AND
- ANALYZING RESULTS.
- THE PRINCIPLE OF STAFF COOPERATION, ALL ON-SITE PERSONNEL SHOULD PERFORM AS ONE TEAM EACH IN HIS ACTIVITY, UNDER THE UMBRELLA OF P.M. TO ACHIEVE MAXIMUM EQUIPMENT AVAILABILITY AND MINIMUM DOWNTIM.
PM Concepts
- PM KEEPS LITTLE PROBLEMS FROM BECOMING BIG ONES
- “PM” AVOIDS SUDDEN UNEXPECTED STOPPAGE THAT LEADS TO DOWNTIME
- “PM” EXPECTS MAJOR FAILURES BEFORE IT HAPPENS AS NINETY PERCENT OF ALL FAILURES GIVES WARNING SIGNS BEFORE THEY OCCUR
- “PM” PROVIDES A BETTER RUNNING, SAFER, AND MORE PRODUCTIVE EQUIPMENT
- “PM” HELPS IN FORECASTING MAINTENANCE COSTS MORE ACCURATELY
- ALL PM OPERATIONS ARE DONE WHILE THE UNIT IS STILL IN SERVICE WITH THE MAIN TARGET OF KEEPING IT ON DUTY WITH THE SAME PERFORMANCE
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