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April 2, 2014

24

Preventive Maintenance “PM”

by ibrahimmorsy

PM DEFINITION

  • PM IS A CAREFULLY PLANNED SYSTEMATIC PROGRAM OF INSPECTING, TESTING, ADJUSTING, AND SERVICING.
  • IT INVOLVES KEEPING ACCURATE RECORDS, SO PERFORMANCE AND OPERATING COSTS CAN BE EVALUATED

PM PRINCIPLES

  1. THE PRINCIPLE OF PREVENTION, I.e. THE EARLY CONTROL OF EVENTS, IS BETTER THAN LEAVING THEM TO HAPPEN, AND LOOK AFTER FOR A CURE.
  2. THE PRINCIPLE OF THE SCIENTIFIC WAY OF PREVENTION. PREVENTION DOES NOT HAPPEN BY ITSELF, IT NEEDS TO BE IMPLEMENTED BY :

a)      APPLYING MANUFACTURER RECOMMENDATIONS

b)      APPLYING AN ACCURATE RECORDING SYSTEM WHICH SHOULD INCLUDES:

  • DATA COLLECTION,
  • RECORD KEEPING, AND
  • ANALYZING RESULTS.
  1. THE PRINCIPLE OF STAFF COOPERATION, ALL ON-SITE PERSONNEL SHOULD PERFORM AS ONE TEAM EACH IN HIS ACTIVITY, UNDER THE UMBRELLA OF P.M. TO ACHIEVE MAXIMUM EQUIPMENT AVAILABILITY AND MINIMUM DOWNTIM.

PM Concepts

  • PM KEEPS LITTLE PROBLEMS FROM BECOMING BIG ONES
  • “PM” AVOIDS SUDDEN UNEXPECTED STOPPAGE THAT LEADS TO DOWNTIME
  • “PM” EXPECTS MAJOR FAILURES BEFORE IT HAPPENS AS NINETY PERCENT OF ALL FAILURES GIVES WARNING SIGNS BEFORE THEY OCCUR
  •  “PM” PROVIDES A BETTER RUNNING, SAFER, AND MORE PRODUCTIVE EQUIPMENT
  • “PM” HELPS IN FORECASTING MAINTENANCE COSTS MORE ACCURATELY
  • ALL PM OPERATIONS ARE DONE WHILE THE UNIT IS STILL IN SERVICE WITH THE MAIN TARGET OF KEEPING IT ON DUTY WITH THE SAME PERFORMANCE
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